Piezoresistive pressure sensors are based on the piezoresistive effect, which refers to the phenomenon that the resistance of a semiconductor changes when it is subjected to external force. Piezoresistive pressure sensors are usually made of four equal-value resistor strain elements on a silicon chip, forming a Wheatstone bridge. The silicon chip is the "heart" of the pressure sensor. When subjected to pressure, the resistance of the circuit on the chip changes accordingly. The resistance of one pair of arms becomes more significant, while the resistance of the other becomes smaller. When the bridge is out of balance, it will output a voltage proportional to the pressure. The pressure sensor converts pressure into an electrical signal output when working.
Simply put, the working principle of the piezoresistive pressure sensor is based on the change in the resistance value of the sensing element caused by pressure. The measuring circuit converts the varying voltage signal into an output signal proportional to the pressure.
Piezoresistive and piezoelectric pressure sensors are two commonly used types of sensors for measuring pressure. The differences are as follows:
Piezoresistive | Piezoelectric | |
Working Principles | Piezoresistive Effect (strain after stress) | Piezoelectric Effect |
Physical Quantity | Resistance | Electric Charge |
Elements Materials | Piezoresistive materials such as silicon, metal, etc. | Piezoelectric crystal or ceramic |
Measurement Type | Static | Dynamic |
Application | Industrial process, medical equipment | Aerospace, Acoustic measurement |
Advantage | High precision, reliability, durability | High sensitivity, fast response time |
• Higher Sensitivity
Sensitivity can express the degree of amplification of the input signal by the sensor in practical applications. The piezoresistive pressure sensor can be more sensitive and accurate when detecting small changes in pressure. MicroSensor's higher sensitivity pressure sensor provides more reliable and stable measurement.
• Smaller Temperature Error
Silicon piezoresistive pressure sensors are temperature sensitive. At present, Micro Sensor's silicon piezoresistive sensors have fully adopted laser trimming technology and related algorithms. A dedicated processing chip or application circuit performs temperature compensation under software operation. This allows silicon piezoresistive sensors to achieve smaller temperature errors and better stability.
• Better Long-Term Stability
The main factors affecting long-term stability are its own structure, manufacturing process and environmental adaptability. Micro Sensor's sensors undergo pressure and fatigue tests in strict accordance with process requirements during the production process. The output values of the tested sensors are essentially unaffected even by changes in external temperature and pressure.
In addition, piezoresistive sensors also have the characteristics of easy miniaturization, wide measurement range and high accuracy.
What factors should be paid attention to when choosing a cost-effective sensor product? Let us take the diffused silicon pressure sensor as an example.
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